INTRODUCTION

The setup on the ATFXU is the most important, when all the sections are adjusted properly the machine will not present any jam, including jams with the machine's horns. The root causes of these issues often lie in the intricate settings of the machine, specifically related to horn adjustments and the height configuration of the back Tape Head. In this technical article, we delve into the critical aspects of these adjustments, emphasizing their significance in maintaining the smooth and efficient operation of your tape sealer machine.

POSSIBLE CAUSES

Cartons colliding with back horns and becoming jammed can result from incorrect horn adjustments and an inaccurate height setting of the back Tape Head. Adjusting these components is crucial for smooth operation.

TROUBLESHOOT STEPS

Addressing these potential causes requires a technical and systematic approach to troubleshooting. Follow these steps to diagnose and rectify the issue:

1. Adjust the Sealing Height: Place a box in the sealing area underneath the top tape head. With the lid resting on lid-support rails, lower the sealing area top mast by turning the handle counterclockwise. Align the top belt drive with the top of the carton. The top flaps should lie flat with the drive belts gently touching the top. 

   
   

   * Too high will cause a poor seal with a loose tab, the belts won't make contact with the box, reducing pulling force.
   * Too low will crush the bottom edges of the lid or force the lid to drop below the support plates resulting in a No-Cut tape condition.

2. Verify Horn Positions: Thoroughly inspect the back horn positions and make necessary modifications to eliminate any potential points of collision, thus optimizing the tape sealer machine's performance.

   Generally, the horns should be positioned in the middle of the adjustment range. The horns should be equidistance from the center. 

   * Smaller boxes will fold later so the horns may need to be moved toward the center.

   * Larger boxes should start to fold earlier so the horns may need to be spread further apart. 

3. Make Careful Adjustments: Fine-tune the machine's settings to achieve the correct height alignment, leaving no room for error.
4. Check for Bent Horns or broken hardware.

CONCLUSION

The occurrence of carton collisions with the horns and resultant jams in the ATFXU machine is a common challenge that stems from inaccuracies in horn configurations and the height setting of the back Tape Head. By following the troubleshooting steps outlined in this article, technicians can ensure that their tape sealer machines operate seamlessly, reducing downtime and enhancing productivity in the packaging process.