Introduction

Efficient packaging is crucial for a smooth workflow, and any disruptions can lead to delays and losses. In this troubleshooting guide, we will address a common issue encountered in the packaging process: box jams and sealing area problems. The observations, possible causes, and corrective actions provided here aim to help operators quickly identify and resolve such issues for uninterrupted production.

Observation:

• Boxes encountering difficulty in passing through the sealing area.
• Sealing area belt motor stops functioning.
• Tapehead top assembly causing boxes to crush inside the sealing area.

Possible Causes:

• Misalignment of the bottom tapehead top position reed switch.
• Misaligned sealing area entry photo-eye.
• Incorrect positioning of the top assembly.
• Deviation in air pressure affecting the sealing assembly.

Corrective Actions:

• Standardized Air Pressure Adjustment: For optimal sealing area assembly performance, adhere to these pressure settings:

  • Sealing Area - Down Adjustment: 55 psi
  • Sealing Area T/Head - Up/Down Adjust: 40 psi
  • Sealer Area - Up/Down Adjust: 50 psi to 45 psi.

• Sealing Area Entry Photo Eye Alignment: Frequent machine vibrations can cause the screws securing the sensor to loosen, resulting in misalignment. Re-secure the sensor and confirm alignment using LED status indicators. Green LED should light up when the sensor is unblocked, and both green and orange LEDs should light up when the sensor is blocked.

• Bottom Tapehead and Cylinder Assembly: On a CSEG machine, the bottom tapehead is located on a cylinder assembly. Ensure the cylinder assembly's proper up-and-down movement, which corresponds to the tapehead's movement. Verify the functioning of the sensor responsible for validating the tapehead's position.

For further assistance or in-depth troubleshooting, please reach out to our support team.